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Design Versatilities. Limitless Possibilities.
At BioSurfaces, our innovative electrospinning technology transforms the way nanofibrous materials and coatings are produced. Whether you require a delicate, thin film just a few microns thick or a robust, multi-millimeter material, our process is designed to meet the demands of rapid prototyping with the option to scale affordably to mass production.
How It Works
Our state-of-the-art method begins with electrospinning a layer of polymer onto a rotating mandrel. The versatility of our process allows us to tailor the end-product to your needs:
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Tubular Structures: Slide the polymerized material off the mandrel to produce seamless tubes.
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Flat Sheets: Precisely cut and peel the material off the mandrel to create uniform, flat sheets.
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Mandrel Flexibility: We work with mandrels of various diameters—from very small to very large—ensuring the perfect fit for any application.
Custom Designs & Polymer Options for Tissue Integration
BioSurfaces goes beyond standard solutions. We offer a range of polymers that can be carefully selected to optimize tissue integration. Our custom-designed materials are engineered to promote cellular adhesion and growth, making them ideal for applications in biomedical engineering and regenerative medicine. By integrating different polymers and tailoring the architecture of our nanofibrous coatings, we can provide:
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Enhanced Tissue Integration: Designed to mimic the natural extracellular matrix, our surfaces facilitate better cell attachment and proliferation.
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Customizable Mechanical Properties: Adjust the stiffness, porosity, and degradation rates to match specific requirements.
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Optimized Biological Response: Our materials are designed with biocompatibility in mind, ensuring minimal inflammatory responses and improved healing outcomes.
Woven Polyester Artificial Artery Versus Bio-Spun™ Polyester Artificial Artery
Histology of industry standard woven polyester graft, left, shows visible separation of tissue from woven fibers (yellow circles) and thick clot formation on the blood contacting surface (yellow arrows) after implantation for 60 days. In contrast, the Bio-Spun™ drug-loaded artificial artery has capillary formation and excellent tissue integration throughout the material with single cell layer (green arrows) on blood-contacting surface with no visible blood clot.
Why Choose BioSurfaces?
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Rapid Prototyping: Quickly iterate and refine your design with our agile electrospinning process.
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Reproducibility: Rely on consistent quality every time with our controlled manufacturing methods.
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Scalable Production: Transition seamlessly from prototype to mass production without sacrificing performance or precision.
Explore the endless possibilities with BioSurfaces and see how our custom polymer solutions and expert design strategies can revolutionize your next project. Welcome to the future of nanofibrous material design—where innovation meets integration.